Weekend Haul Road Binder Course Installation in Potters Bar
Project Overview
East Herts Surfacing recently completed the machine laying of approximately 140 tonnes of 20mm binder course on a new haul road within a development site in Potters Bar. The works formed an important stage of the site’s infrastructure programme, creating a durable surface capable of supporting ongoing construction traffic and operational vehicle movements.
To minimise disruption to the surrounding development activities, the project was scheduled and completed over a weekend. This approach allowed the surfacing works to be carried out efficiently while reducing the impact on site operations and maintaining progress across the wider development.
Scope of Work
The project involved the supply and machine laying of 140 tonnes of 20mm binder course across the haul road alignment. Prior to paving, the route was prepared to ensure suitable levels, edge definition, and a stable foundation for the new surface.
Using specialist paving equipment, the binder course was laid in a continuous operation before being compacted using roller equipment to achieve the required specification. Particular attention was given to maintaining a consistent finish throughout the route while ensuring smooth transitions and uniform surface levels.
The completed binder course provides a strong and reliable platform capable of accommodating heavy site traffic throughout the construction phase.
Challenges & Solutions
One of the primary challenges of this project was completing the works within a restricted timeframe while ensuring minimal disruption to the active development. By scheduling the surfacing works over a weekend, the team was able to maximise productivity and complete the installation with limited impact on ongoing site activities.
The haul road also passed through a relatively narrow corridor bordered by fencing, vegetation, and existing infrastructure. Careful machine operation and coordinated material deliveries were required to maintain efficiency while achieving a high-quality finish across the full width of the road.
Through effective planning and experienced site management, the works were completed safely, on schedule, and to a high standard.
Final Result
The newly surfaced haul road now provides a smooth, durable, and professionally finished route capable of supporting construction vehicles and daily site traffic. The machine-laid 20mm binder course delivers improved accessibility, enhanced durability, and a reliable surface for ongoing development works.
This project demonstrates East Herts Surfacing Ltd’s ability to deliver high-quality haul road surfacing solutions under tight programmes, combining efficient weekend working, modern paving equipment, and professional workmanship to achieve outstanding results.
Our Services